Machine Sentry® Next Generation Software

Manage all your condition monitoring activity data from one, easy to use platform.

Machine Sentry® Software

Machine Sentry® is a comprehensive asset reliability platform that centralizes data from all your condition monitoring activity — vibration, temperature, ultrasound, lubrication, and manual watchkeeping — into one secure, cloud-based system.

Accessible anytime, anywhere, Machine Sentry® removes the need for local servers or installs. It enables maintenance teams and reliability engineers to plan proactively, cut unplanned downtime, and generate real-time reporting from a single, unified platform.

Machine Sentry Software interface example

What is the Machine Sentry® Next Generation Software?

Machine Sentry® Software Capabilities

Asset Hierarchy: Build structured digital twins of your sites. Easily navigate site layouts, generate KPIs at every level, and assess asset condition through filtered views and search tools.

Vibration Analysis: Integrate sensor data into interactive trend, waveform and spectrum charts. Use the Advanced Diagnostic Assistant (ADA) for automated fault detection and actionable insights.

Watchkeeping & Process Data: Capture operational checks and readings via the Android app or web portal. Customise inspection checklists and set repeat cycles for consistent monitoring.

Oil Monitoring: Track and manage oil sample collection and integrate results directly from global testing labs. Trend fluid condition alongside other maintenance data.

Lubrication Management: Manage inventory and application schedules, and enhance greasing accuracy with the built-in Machine Sentry® Grease Wizard, which calculates volumes and intervals based on bearing specifications.

What new features are included in the
Machine Sentry® Next Generation update?

Introducing Machine Sentry® Next Generation

Machine Sentry® Next Generation is packed with new and enhanced features, including waterfall plots, improved speed, better accessibility, and long-awaited tools designed to improve the user experience. Fully compatible with existing Machine Sentry® hardware and software, the upgraded platform will be rolled out automatically for all current users.

More Powerful Machine Sentry® Software Features

Customisable System: Adjust language, time zone, units and display preferences with automatic conversions built in.

Flexibility: Scales from single-user setups to large industrial sites, standalone or integrated with existing systems.

Single Interface: Collect, analyse and trend all process parameters and sensor readings in one system.

Security: Certified to ISO/IEC 27001:2013 for complete peace of mind.

Remote Access: Securely access your database from anywhere using the web portal or Android app.

Maintenance Planning: Plan, track and manage all condition-based maintenance activities remotely.

Pipework Vibration Compliance: Identify high-risk pipework and connections quickly for preventative action.

ISO Compliance: Fully compliant with ISO 10816 and 7919 for vibration and alarm analysis.

Speed & Responsiveness: Statistical alarms now run 10× faster, with browser-based signal processing to reduce load times.

ADA™ Automated Diagnostics: Predictive algorithms detect bearing faults and other common failure modes.

KPIs: Key performance indicators support condition monitoring effectiveness at every asset level.

Customisable Dashboards: Over 30 widgets for building detailed views at global, site or user level.

Accessible Data: Display data in waterfall or table format, import OEM specs, and use bulk edit tools.

Automated Alarm System: Pre-configured alarm templates streamline monitoring setup and ensure standardised compliance.

Advanced Demodulation: Smart processing filters noise and provides early fault detection tailored to each asset’s condition.

Multisource Integration: Compatible with thermal imaging, oil analysis, vibration, visual inspections and more in a single interface.

Machine Sentry® Next generation
TUTORIALS

There are 15 new tutorial videos available to walk you through all of the new features
within the Machine Sentry® Next Generation Software

ACCESS TUTORIALS

Machine Sentry® App

Access data and recent readings, report actions and concerns, and track trends for both static and rotating machinery while on the go. The versatile Machine Sentry® app supports a wide range of measurement techniques, including:

Vibration
Temperature

Visual Inspections
Process Parameters
Watchkeeping Routes

Lubrication Management
Oil Analysis (limited)

Use the app to collect watchkeeping and process data, upload photographic evidence and measurements, and record issues for fast diagnosis and resolution. Activate ADA™ (Automated Diagnostic Assistant) to predict and pinpoint potential failures.

Download the Machine Sentry® app on any Android™ device to connect with Bluetooth®-enabled Machine Sentry® sensors or other compatible third-party Bluetooth® sensors.

Canadian-Based Support

AVT services are delivered by our expert team based in Canada and supported by the global AVT Reliability network. We support clients across the country, from manufacturing and food processing to energy, mining, and infrastructure.